Vantage™ S22

Vantage S22 is a cost-effective post-reflow AOI solution that delivers excellent results for improving your product quality and boosting your productivity. 
 

DPIX™ 3-D Technology

Based on the same DPIX™ 3-D detection technology platform employed in Orbotech’s highest performance AOI systems, Vantage S22 ensures superior accuracy with minimized false calls. Specialized image acquisition and process techniques provide full coverage and analysis of all visible component and solder joint defects including lifted leads, fine-pitch and j-Legs.

The Top camera is 4 MP and it’s supported by side cameras with XGA resolution.
 

Full Performance at Line Speed

With inspection speeds of up to 20 cm² per second, Vantage S22 provides full performance to match the production rates of your SMT line. It requires very little user interaction and has no need for constant attention.

The system adapts automatically to product and component changeovers with capabilities including automatic board width adjustment. It also performs self-checks of optics and lighting to ensure continually optimized operation.
 

Interface with ADVISOR Central™

The system can report test results to the ADVISOR Central™ database.This is combined with information from other SMT line systems, via a straightforward open-system protocol.

Using the comprehensive monitoring and analysis tools available in ADVISOR Central™ and its alarm engine for process excursion notification, you can quickly identify trends that lead to defective boards and eliminate sources of errors.
 

Easy Wizard & Go™ Operation

Vantage S22 features Orbotech’s Wizard & Go operation for the ultimate in simplicity.

With the ‘point-and-click’ workflow wizard, using the system is easy and training time is quick. You can be ready for board inspection in less than 2 hours.

Fine-tuning your inspection program, verifying new settings and tracking your progress are effortless using Vantage’s easy-to-follow graphic interface and tools.

Benefit Highlights:

• DPIX™ 3-D Technology
• Easy Wizard & Go™ Operation
• Full Performance at Line Speed
• Interface with ADVISOR Central™
 

Symbion™ S36

Symbion S36 Plus delivers top-of-the-line Post-Reflow AOI performance to help you achieve outstanding operational efficiency and high first-pass yield in even the most demanding SMT environments. 
 

Superior Detection with DPIX™ 3-D Technology

Symbion S36 Plus’ advanced DPIX (Dimensional Picture Image eXtraction) technology ensures superior detection accuracy with minimized false calls.

A specialized, stationary 3-D optical head employs a series of high performance cameras - one top and four angled for primary inspection - and four additional high resolution side cameras for verification.

With a total of 95 images taken per field of view, the result is the most complete and reliable image of each component. The Top camera is 4 MP and it’s supported by side cameras with XGA resolution.

A moving z-axis table and automatic board warpage compensation further support the system’s optimal imaging of all board types, regardless of geometries or background variations.

Component feature information extracted during image acquisition is analyzed using powerful image processing algorithms and techniques. With DPIX technology, precise measurement of component position and full coverage of even the most challenging solder defects such as J-Legs or lifted fine-pitch leads are ensured.

For an efficient repair cycle, defects can be verified on system, in-line or off-line using Orbotech’s VeriFast™ 21 station. 

Highest Performance at Line Speed

Symbion S36 Plus is designed for maximum AOI throughput.

With inspection speeds of up to 40 cm² per second, the system matches the production rates of even the fastest SMT lines. It requires very little user interaction and has no need for constant attention. The system adapts automatically to product and component changeovers with capabilities including automatic board width adjustment.

It also performs self-checks of optics and lighting to ensure continually optimized performance.

Regardless of product complexity or product mix, the system keeps pace with your production today and easily adjusts to your throughput requirements of tomorrow.

Closed Loop Feedback with ADVISOR Central™

Symbion S36 Plus features many integrated capabilities for closed loop feedback that can be incorporated into your SMT line process control strategy.

The system can report test results to the ADVISOR Central™ database.

This is combined with information from other SMT line systems, via a straightforward open-system protocol.

Using the comprehensive monitoring and analysis tools available in ADVISOR Central™ and its alarm engine for process excursion notification, you can quickly identify trends that lead to defective boards and eliminate sources of errors.

Easy Wizard & Go™ Operation

Symbion S36 Plus features Orbotech’s Wizard & Go operation for the ultimate in simplicity. With the ‘pointand- click’ workflow wizard, using the system is easy and training time is short. You can be ready for board inspection in less than 2 hours.

The system’s software is comprehensive and flexible. It contains a feature-rich CAD interface that accepts a wide range of CAD and BOM inputs, an extensive built-in component library for fast component definition as well as inspection parameters that comply with IPC 610 guidelines.

Fine-tuning your inspection program, verifying new settings and tracking your progress are effortless and can be done at any time with Symbion’s easy-to-follow graphic interface and tools.

With full off-line programming capabilities, there is no need to use valuable machine time.

Benefit Highlights:

• Superior Detection with DPIX™ 3-D Technology
• Highest Performance at Line Speed
• Easy Wizard & Go™ Operation
• Closed Loop Feedback with ADVISOR Central™
 

Symbion P36

Symbion P36 Plus provides superior volumetric solder paste inspection and measurement, enabling real-time control of the solder paste process to minimize your costs and maximize your yields.
 

Superior POP™ Detection Technology

Unlike other paste inspection solutions that have to compromise on either speed or resolution, Symbion P36 Plus’ patented POP technology employs a revolutionary approach to inspection that achieves the very highest resolution at or above line speed.

POP utilizes an optimized scanning technique with two scan lines operating simultaneously via independent optical channels for 3-D and 2-D image acquisition. This enables 100% full board coverage and precise measurements of solder paste deposit volume, area, shape, and location.

Orpro Vision’s unique 3-D laser triangulation method provides a clear, angled view for solder paste height mapping at the fine resolution of 5 μm. A true 2-D laser illumination channel ensures excellent top views of the solder paste at 20 x 20 μm resolution.The result is an exceptionally quick and complete picture of each solder paste deposit with virtually no false calls.

Powerful image processing algorithms and techniques ensure highly accurate measurement, detection and classification. For extra detection coverage on critical or challenging components or deposits, the system can be programmed to conduct intelligent BOM-linked solder paste analysis based on component and package-specific attributes with userdefined thresholds and inspection tolerances.

To compensate for board warpage that can often be much greater than the solder paste deposit height, specially designed algorithms, optical techniques and hardware automatically adjust for an entire range of warpages (+3, - 6mm) during board scanning. Symbion P36 Plus is a real measurement system with Gage R&R of less than 10% for typical process tolerances.

Ultra Fast Inspection Speed

The system is enhanced with streamlined architecture and powerful detection techniques for high throughput. It requires very little user interaction and has no need for constant attention, giving you maximum productivity.

POP’s optimized image acquisition and “on-the-fly” image processing quickly inspect the entire board. Wizard & Go makes programming and setup fast and efficient.

With a scan speed of up to 60 cm²/sec., Symbion P36 Plus keeps pace with your line speed today and is ready for when your throughput requirements increase.
 

Easy Wizard & Go™ Operation

Symbion P36 Plus features Orbotech’s innovative Wizard & Go operation for the ultimate in simplicity. With the ‘point-and-click’ workflow wizard, using the system is easy and training time is quick.The wizard guides you through each stage of program creation, giving you consistent performance.You can be ready for board inspection in less than ½ hour.

Just Wizard & Go! Adjusting your program, verifying new settings and tracking your progress is effortless using Symbion’s easy-to-follow graphic interface and tools.With full off-line programming capabilities, there is no need to use valuable machine time.

Closed Loop Feedback with ADVISOR Central™

Symbion P36 Plus features many integrated capabilities for closed-loop feedback that can be incorporated into your SMT line process control strategy. The system delivers highly accurate solder paste measurement data to the ADVISOR Central™ database.This is combined with information from other SMT line systems, via a straightforward open-system protocol.

Using the comprehensive monitoring and analysis tools available in ADVISOR Central™ and its alarm engine for process excursion notification, you can quickly identify trends that lead to defective boards and eliminate sources of errors.

Benefit Highlights:

• Superior POP™ Detection Technology
• Ultra Fast Inspection Speed
• Easy Wizard & Go™ Operation
• Closed Loop Feedback with ADVISOR Central™